Production Packaging Line automation and integration with ERP

Customer - Biggest snacks and sweets manufacturer in India
Use Case :

1. Production plant produces 1200 types of snacks products with 20 different variants of packet size

2. Manual packing, strapping and labelling options severely impact daily production capacity

3. No integration of packaging process with ERP solution

4. Customer unable to meet demand during festive seasons

Our Solution

1. Automated formation and supply of shipper cartoons using “Bidirectional Motion Conveyors”
2. Used Vertical Lift conveyors to optimize space requirements in the plant
3. Implemented “Sorter Conveyors” to sort different variant of packets on the fly automatically
4. Implemented QR marking and integrated with the ERP module for Supply Chain Management

Business Benefits:

1. 70% reduction in manual labor
2. 60% increase in daily production volume
3. Centralized control of demand, stock and supply through ERR

Implementation of “Cement Bag valve making machine”

Customer - One of the Largest Cement production plants in India
Use Case :

1. Cement bags used for packing need a tunnel or valve to be formed for filling purpose
2. The valve formation should happen during the stitching process and the valve should
automatically be closed/locked after filling
3. Process of valve formation is manual and doesn’t match the speed of stitching which
impacts the target capacity of producing 200 bags per minute

Our Solution

1.Designed and manufactured the valve Formation machine
2. Integrated with the existing stitching machine of the plant
3. Automated the entire process of inbound and outbound supply of packing bags

Business Benefits:

1. Achieved target of 270 bags per minute
2. Reduction of manual labor by 90%
3. Integration with existing stitching machine without replacement provided significant cost benefits

Develop the ecommerce digital web portal and mobile Application

Customer - Leading Electronics retail chain in West Bengal India
Use Case :

1. Customer launching their online retail shop to extend customer reach
2. Required implementation of online Financing option through third party financers
3. Required generation of leads through “missed calls”
4. Online Payment options using various gateways

Our Solution

1. Developed and implemented cloud based, platform independent web portal and mobile application
2. Implemented Business Project Management (BPM) workflows for online financing
3. Integrated “missed call” tracking software and integrated with CRM to track leads
4. Integrated “Social Plug-Ins” and “Online payment gateways” for digital payment

Business Benefits:

1. Addition of 10000 customers within first month of launch
2. High availability of the application without functional issues earned a five star rating in customer satisfaction
3. Around 5000 downloads of the mobile application in the first month
4. Customer reach to rural and urban customers boosted sales by 18% within first two quarters

Development of “Traffic Signal and Stop Line Violation system”

Customer - Largest Traffic Control authority in a metropolitan city in India
Use Case :

1. Existing error prone devices unable to catch Signal/Stop line violations
2. Two different applications tracking violation history and prosecution history
3. No way to generate email or SMS alerts to drivers/owners after a reported incident
4. Required storage of images/video clips against each incident as evidence to tackle legal proceedings

Our Solution

1. Implemented standardized number plating system for better accuracy of image processing
2. Developed a single window software to track violation, prosecution and payment
3. Provisioned email/SMS alerts within 10 minutes of reported incident
4. Managed unstructured data on cloud outside the application and linked to each reported incident

Business Benefits:

1. 17% increase in the number of detections within the first quarter of implementation
2. Vehicle and Driver dashboards provided 360 degree information at one shot
3. SMS/email alerts also increased general awareness
4. Electronic notifications effected 8 to 10% increase in timely payments of penalties

LEAVE YOUR COMMENT

10 Comments

Indranil 02 MARCH 2016, 15:20

REPLY

Indranil 02 MARCH 2016, 15:20

Indranil 02 MARCH 2016, 15:20

REPLY